Bronway Ltd. Moving the end of the Line. At last.

SC-850 Sleeve Collator

The Bronway SC-850 CD/DVD Sleeve Collator is a unit designed to automate and simplify the production of CD/DVD sets. This machine accurately and efficiently collates CD/DVD sleeves into sets and sub-sets of up to 8 per set. The larger version, the SC-1650, can assemble sets of up to 16 discs. Both are stand-alone, ergonomic units with minimal footprints. Compared with manual collation, the Bronway collators offer substantial labor cost savings together with real product integrity.

A new feature of the SC-850 and the SC-1650 is the ability to link multiple systems together to generate even larger CD/DVD sets. For example : two SC-850 linked together can collate up to 16 CD/DVD sets when operated in linked mode, the systems can also be operated independently with all the features of a standard system

SC-850 Features

High Speed Operation
A set of 8 CD/DVD sleeves is assembled in approximately 4 seconds, which equates to 15 sets/min. Total throughput of up to 7,200 CD sleeves per hour.

Input Conveyors
Up to 8 CD/DVD sleeves per set can be configured through a simple menu selection. The larger SC-1650 has a 16 disc capacity.

Front Loading
Input conveyors can be front-loaded with up to 150 CD/DVD sleeves per conveyor

System Set-up
The system can be set up via the keypad/display on the fron panel though a simple menu selection or through your existing production network (optional).

Continuous Operation
The conveyors may be reloaded while the unit is operational.

Conveyor Empty Alarm
If any conveyor empties before the pre-programmed production quantity has been completed, an audible/visible signal reminds the operator to reload.

Full Product Integrity
Product set count and validation. Optional bar code reader for verification of individual CD/DVD sleeve/set.

Ease of Operation
Allows set-up and operation by non-technical personnel via the keypad/display on the front panel.

Output/Packaging Options
Finished CD/DVD sleeve sets are delivered in either of two ways: via a flighted output conveyor (shown above) for manual treatment by an operator; or via an actuating finger-push mechanism to interface automatically with packaging equipment.

SC-850 Benefits

Increased throughput with the ability to ramp up on demand. Up to 900 sets can be processed per hour.

Substantially reduced labor costs.

Rapid payback on investment.

Higher integrity in the finished product.

Ergonomic design; small footprint, easily integrated.

Choice of output delivery mechanisms to enable either manual or automatic finishing/packaging.

Greater level of automation for improved product flow after sleeving (reduces W.I.P. and eliminates bottlenecks).

Reduced manual handling of CD/DVD sleeves (cosmetic improvement).

SC-850 Specifications
CD Sleeve Types	Card, Paper, Polypropylene, Tyvek, and Safety Sleeve.
Capacity	1,200 CD/DVD sleeves can be held in the 8 input conveyors
Weight	SC-850: Approximately 150kg SC-1600: Approximately 250kg
Dimensions	SC-850: 2000mm x 1325mm x 1300mm
Energy Requirements	110/220 VAC 50/60 Hz, Single phase 5A
Pnuematic	10-100psi with less than 1 CFM

Head Office

Bronway Ltd.
Bray Business Park,
Southern Cross Route,
Bray,
Co. Wicklow,
Ireland.

Phone: +(353)-1-2-800 200
Fax: +(353)-1-2-845 835
email:info@bronway.com

USA Agent

20 Spruce Lane,

Gorham,

ME 04038

Phone: +1-207 838-0809

Fax: +1-207 839-8405

email:info@bronway.com